Industrial machine vision for quality control
Industrial machine vision for quality control
In VRAIA we design and integrate industrial machine vision systems and artificial intelligence algorithms for quality control. Our solutions detect defects in real time, improving the final quality of your product and maximizing efficiency on your production line.
In VRAIA we design and integrate industrial machine vision systems and artificial intelligence algorithms for quality control. Our solutions detect defects in real time, improving the final quality of your product and maximizing efficiency on your production line.
In the industrial bakery and pastry sector, ensuring excellence in the final product is a critical challenge due to high production volumes. The definitive solution to remain competitive and ensure food safety lies in implementing advanced machine vision and automation systems. Our technology enables 100% quality control of production, eliminating human error and ensuring the manufacturing pace never stops.
Variability in baked goods—such as browning level or irregular “artisan-style” shapes—often makes traditional inspection difficult. Thanks to our Machine Learning and Artificial Intelligence algorithms, we have overcome these barriers. Our systems perform 360° inspection (top, bottom, and 3D), analyzing complex parameters such as volume, exact dimensions, and decoration quality in real time.
For high-demand production lines, speed is non-negotiable. Our machine vision systems process more than 100,000 products per hour, integrating seamlessly with vision-guided robotics systems for the automatic rejection of defective units.
The manufacturing of modern enclosures requires total flexibility in the face of high product variability. Our machine vision solution transforms the production line by dynamically scanning window frames of any size, color, or shape. Using Artificial Intelligence algorithms, the system instantly identifies the geometry of each part and verifies its integrity, eliminating the need to sort products into batches and enabling a continuous, mixed-production workflow.
Precision in robotic drilling and screwdriving
The core of this project is real-time responsiveness. After scanning, the AI calculates the exact hinge position and automatically coordinates frame drilling and window screwdriving. This integration of advanced robotics ensures that every hole and every screw is executed with micrometric precision, dynamically adapting to the specifications of each model without manual intervention, which drastically reduces cycle times and material waste.
360° Quality Control and Product Assurance
Operational excellence is completed with a final visual verification stage. Once the hinges are installed, the machine vision system performs a second quality control check to confirm that assembly is flawless before the window continues along the production line. As leaders in Artificial Intelligence and robotics, we deliver an end-to-end solution that turns window manufacturing into an Industry 4.0 process, where traceability, safety, and technical perfection are guaranteed in every unit.
In the modern food industry, food safety is not only a legal requirement, but also the foundation of consumer trust. One of the biggest challenges in processing lines is contamination by foreign bodies, specifically blue plastics from gloves, cable ties, or packaging. Traditionally, manual inspection proved insufficient and prone to human error. Our high-precision machine vision solution transforms this process, integrating advanced algorithms that identify any foreign particle in milliseconds, ensuring that only perfect product reaches the end of the line.
Real-Time Quality Control: No Downtime, No Losses
The competitive advantage of our system lies in automated visual detection that does not disrupt operational flow. Unlike conventional inspection methods that require slowing down or stopping the conveyor belt, our quality control technology runs at your production’s nominal speed. Using high-speed cameras and optimized stroboscopic lighting, the software analyzes every frame in real time, enabling a 100% automated inspection that eliminates costly downtime and maximizes your plant’s performance (OEE).
The Power of Artificial Intelligence in Contaminant Detection
What sets us apart is the integration of Artificial Intelligence (AI) and Deep Learning into our vision systems. We don’t just look for a colour; our models are trained to distinguish between the food product and any synthetic material, even under variable lighting conditions or complex textures. This intelligent robotics capability enables precise discrimination, reducing false positives and ensuring full brand protection. By implementing our computer vision, your company not only complies with international safety regulations, but also positions itself at the forefront of industrial digitalisation.
Innovation and Safety: The Future of Your Production Line
Investing in blue plastic detection systems is a strategic decision that combines operational efficiency with impeccable risk management. As leaders in robotics and artificial intelligence, we understand that every second of production counts. Our visual inspection technology delivers complete digital traceability and technical reliability that traditional methods cannot match. Protect your reputation and optimize your operating costs with a solution designed for Industry 4.0, where quality is not a variable, but a guaranteed constant.
- Plastic contaminant detection in continuous production
- Broom bristle detection (plastics <1 mm)
- Detection of glove fragments and blue plastics
